01
Section feasibility
Review the cross-section, functional interfaces and critical geometry before the tooling route is defined.
Custom extrusion engineering
Aluminium extrusion die development.
Turn a custom aluminium profile drawing into a defined tooling, trial and approval route. Omalco begins with the application, geometry and supply requirement before die development moves forward.
Drawing to die
A custom extrusion die starts with a manufacturable profile definition.
The review connects section geometry, application interfaces, material selection, finishing, fabrication and expected demand before the tooling route is agreed.
02
Material and process fit
Align the proposed alloy, temper, finish and secondary operations with the application and profile route.
03
Approval basis
Agree the drawing revision, inspection points and sample-approval expectations before repeat production.
Development gates
Keep the approval path visible from drawing to repeat production.
The exact route changes with the profile, but each decision should remain tied to an agreed drawing and acceptance basis.
- 01
Drawing
Share a PDF, CAD file, image or controlled reference.
- 02
Engineering review
Review function, geometry, alloy, temper, finish and downstream operations.
- 03
Die design
Define the tooling route after manufacturability review.
- 04
Die development
Develop tooling against the approved section and review inputs.
- 05
Trial
Produce a trial route where new tooling or profile validation is required.
- 06
Dimensional validation
Inspect the sample against the agreed drawing and acceptance plan.
- 07
Approval
Record the approved revision before repeat production.
- 08
Production
Run the agreed extrusion, finish and secondary-operation route.
- 09
Packing and dispatch
Protect, identify and release profiles against the order requirement.
Start with what you know
A useful review does not require a perfect specification.
A drawing or reference and a clear application are enough to begin the conversation. Alloy, temper and tolerance fields can remain unknown while the requirement is reviewed.
Start drawing review- INPUT 01Cross-section drawing, CAD file, sketch or physical reference
- INPUT 02Profile function, mating parts and assembly interfaces
- INPUT 03Critical dimensions, tolerances and visible surfaces
- INPUT 04Known alloy and temper, or leave them unknown for selection support
- INPUT 05Finish, cut length and downstream fabrication requirements
- INPUT 06Trial, recurring order and annual quantity expectations
Die development FAQs
Questions engineers and buyers ask before tooling begins.
Final feasibility, timing and commercial terms are confirmed only after the specific profile and order route are reviewed.
01What should I send for aluminium extrusion die development?
Send a cross-section drawing, CAD file, sketch, image or physical reference together with the application, critical dimensions, quantity expectation, finish and any downstream operations. Unknown alloy, temper and tolerance fields can be left open for review.
02Can Omalco review a profile before the drawing is final?
Yes. An early concept can be reviewed to identify missing inputs and discuss manufacturability. Tooling development proceeds only against an agreed profile definition and review inputs.
03Does every custom aluminium profile require a new die?
Not necessarily. The first step is to compare the requirement with available profile families and tooling. A new die route is considered when an existing section does not meet the agreed functional and geometric need.
04How is a new extrusion profile approved?
Where trial and validation are required, the sample is checked against the agreed drawing and acceptance plan. The approved revision is then recorded before repeat production.
Drawing-led RFQ
Have a custom aluminium profile to develop?
Share the cross-section and application for an initial manufacturability review. Unknown alloy, temper and tolerance fields can be left open.
Tooling and DFM
Aluminium extrusion die design and profile development
A custom extrusion die is developed around the approved profile requirement, production route, trial observations, dimensional checks, and agreed acceptance criteria.
Design for aluminium extrusion
Extrusion feasibility and DFM review consider walls, hollows, tongues, symmetry, transitions, screw ports, interfaces, visible faces, fabrication allowances, and inspection access. Findings are specific to the submitted geometry.
Extrusion tooling, trial, and approval
Custom extrusion die development can progress through drawing review, tooling scope, die trial, sample measurement, correction where required, and customer approval. Prototype timing and acceptance are confirmed for the project.