Designed Around Your Application

    Custom Aluminium Extrusions

    A guided custom-extrusion workflow covering design review, alloy and temper selection, die development, sampling, finishing, and repeat supply.

    Abstract asymmetrical hollow aluminium profile with a technical measurement marker

    Concept illustration. Final geometry, tolerances, alloy, and finish are confirmed during technical review.

    Selection guide

    Typical specification

    Use these categories to frame an enquiry. Availability and production suitability depend on section geometry and order requirements. Compare the 5xxx, 6xxx and 7xxx alloy families.

    Alloys in current content

    • Application dependent

    Finish options

    • Application dependent

    Typical applications

    • OEM components
    • Proprietary components
    • Complex hollows
    • Integrated assemblies

    Engineering priorities

    What this family is built to support

    • Design consultation
    • Prototype and sampling support
    • Production-ready optimization

    Profile family breakdown

    Explore the profile ranges inside this family.

    Custom extrusion is appropriate when a standard profile cannot combine the required interfaces, appearance, assembly steps, or performance. The strongest starting brief includes a cross-section, end use, critical dimensions, alloy, finish, secondary operations, and demand estimate.

    Profile groups
    4
    Catalogue categories
    12
    Listed sections
    209

    GROUP 01

    93 listed sections

    Kitchen, display, and interior profiles

    Handles, shutter frames, trims, plinths, display frames, signage supports, and visible interior components.

    Kitchen Profile

    75 sections

    Profiles for modular kitchens — cabinet handles (G-profiles), shutter edge pulls, worktop trims, plinth profiles, and glass shutter frames.

    Display Profile

    7 sections

    Profiles for retail display, exhibition stands, poster frames, menu boards, signage holders, and showroom display shelving.

    Advertisement Profile

    11 sections

    Profiles for outdoor/indoor advertising — light box frames, flex board mounting, LED sign channels, and hoarding frames.

    Selection notes

    • Visible surfaces and touch points
    • Panel, glass, or insert compatibility
    • Joint lines and concealed fixing

    GROUP 02

    40 listed sections

    Agricultural and environmental profiles

    Application-specific members for poultry equipment, irrigation support, greenhouse framing, and controlled environments.

    Poultry Profile

    10 sections

    Specialized profiles for poultry farm equipment — ventilation systems, feed trough supports, cage framework, and climate control panels.

    Irrigation Profile

    5 sections

    Profiles for agricultural irrigation — drip irrigation pipe clamps, sprinkler mounting rails, and greenhouse framework.

    Air Filter Profile

    25 sections

    Profiles for air filtration — HVAC filter holding frames, clean room panels, and air handling unit filter tracks.

    Selection notes

    • Moisture and cleaning exposure
    • Panel or equipment interfaces
    • Field replacement and service access

    GROUP 03

    33 listed sections

    Hardware and operating profiles

    Handle, tower-bolt, blind, and other hardware sections designed around grip, movement, fixing, and repeat production.

    Tower Bolt Profile

    14 sections

    Profiles for manufacturing aluminium tower bolts (door bolts) for securing doors, windows, and gates.

    Handle Profile

    14 sections

    Ergonomic grip profiles for cabinet handles, drawer pulls, door handles, and furniture hardware in various cross-sections.

    Venetian Blinds

    5 sections

    Profiles for aluminium venetian blind systems — slat profiles, head rail housings, bottom rails, and tilter mechanisms.

    Selection notes

    • Ergonomics and operating travel
    • Fastener, insert, and machining details
    • Wear surfaces and finish build-up

    GROUP 04

    43 listed sections

    Special forms and development examples

    T-shaped, curved, trim, and miscellaneous sections that demonstrate how geometry can be developed around a specific assembly.

    Special T Profile

    6 sections

    T-shaped profiles for joint connectors, partition dividers, panel intersection covers, and modular framing T-connections.

    Dom Profile

    4 sections

    Dome and curved-section profiles for arch mouldings, curved capping elements, skylight frame components, and dome supports.

    Miscellaneous Profile

    33 sections

    General-purpose and custom profiles for various specialized applications across industries.

    Selection notes

    • Critical fit and tolerance stack
    • Solid, semi-hollow, or hollow geometry
    • Prototype, sample, and approval route

    Before selecting a section

    Four decisions that narrow the range.

    01

    Reference geometry

    Provide a dimensioned drawing, CAD file, physical sample, or mating-component information.

    02

    Critical requirements

    Mark functional dimensions, visible surfaces, fits, datums, and acceptable variation.

    03

    Downstream process

    Describe cutting, machining, bending, joining, finishing, packaging, and final assembly.

    04

    Commercial pattern

    Share trial quantity, expected batch size, annual demand, target timeline, and delivery location.

    Category catalogue

    Custom Aluminium Extrusion Examples

    Specialized slim, display, kitchen, railway, agricultural, irrigation, hardware, and miscellaneous application-specific sections.

    29 pagesSlim profilesDisplay and kitchen profilesRailway profilesPoultry, advertising, and irrigation profilesTower-bolt, handle, and hinge profilesMiscellaneous application-specific profiles
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    Where it fits

    View all applications
    Dark aluminium sliding doors opening from a modern interior onto a landscaped garden

    Doors & Windows

    Fabricator-friendly profiles for residential, commercial, and institutional openings.

    • Matched frame and sash profiles
    • Accessory compatibility
    Explore application
    Passenger aircraft undergoing maintenance inside an aircraft hangar

    Aerospace Industry

    Application-specific aluminium sections for cabin structures, equipment frames, thermal housings, and precision aerospace assemblies.

    • Function-integrated geometry
    • Machining-ready datums
    Explore application
    Aluminium extrusion battery-frame and vehicle structural profiles on an automotive assembly fixture

    Automobile Industry

    Lightweight structural, crash-management, battery, trim, and thermal profile concepts for vehicle manufacturing.

    • Multi-function cross-sections
    • Fabrication-aware design
    View profile guide
    Technicians installing aluminium profiles during railway coach assembly

    Railway Coach Building

    Profiles for coach windows, doors, interior panels, equipment frames, luggage frames, and lightweight structural assemblies.

    • Coordinated window and door sections
    • Lightweight support profiles
    View profile guide
    Technicians assembling aluminium-framed server racks and electronics enclosures

    Electronics Industry

    Heat sinks, server-rack members, enclosures, LED channels, and equipment housings designed around thermal and assembly needs.

    • Finned thermal profiles
    • Integrated mounting features
    View profile guide

    Drawing-led RFQ

    Need custom aluminium extrusions made to a drawing?

    Send the cross-section, application, quantity, finish and critical requirements for a manufacturability review. Unknown alloy or temper is acceptable.

    Drawing-led development

    Custom aluminium extrusion from drawing to repeat supply

    Custom aluminium profiles should solve a functional requirement. The review starts with geometry, interfaces, material, finish, quantity, and inspection context.

    Made-to-drawing aluminium extrusion

    For a bespoke aluminium extrusion, custom aluminium section, or OEM aluminium extrusion component, send the CAD drawing or PDF with critical dimensions clearly identified. Unknown alloy, temper, and tolerance fields can remain open for engineering review.

    Custom profile development

    The route can include extrusion feasibility, die development, trial sampling, dimensional review, finish coordination, secondary-operation review, and approval. The quotation confirms the exact supply scope.